Our company produce porous plastic materials (Poroplasts) from thermochemical resistant materials-PTFE and UHMWPE since 1991.
Poroplast ECOPLAST-F and ECOPLAST-PE are manufactured in the form of single-layer or multi-layer empty cylinders, blocks and films of various types and sizes.
The use of Poroplast in filtration
- purification of compressed gases, including inert gases, from aerosols and mechanical impurities;
- filtration of demineralized and deionized water;
- filtration of acids and alkalis, Caro's acid, photoresists, including in a closed cycle;
- filtration of electrolytes, including in a closed cycle.
"Poroplasts"
Polymer porous films from PTFE and UHMWPE by unique technologies.
The application of film of poroplasts:
- as separators for separation of various liquid and gaseous media, including highly aggressive;
- in electrochemical measurements, in electrochemical cells, and others devices as sealed output, for the manufacture of semi-permeable electrodes and pressure compensators;
- in chemical current sources to create a semi-permeable partition and protect the electrodes from destruction;
- in foiled dielectrics as a dielectric substrate instead of a monolithic film from PTFE;
- it is possible to manufacture composite poroplasts with powder or fibrous fillers that give new marketable properties, such as electrical conductivity.
Technical characteristic
Made in the form of multi-layered hollow cylinders of particular geometry, which are offered by us at the filtration market as depth filtering elements. New poroplasts ECOPLEN-F and ECOPLEN-PE in the form of porous films are marketed by us as low-selective membranes. In the course of filtration, such membranes retain particles mainly on their surface (screen retention mechanism); however, due to sufficiently wide distribution of pore sizes, particles can be also retained in the volume (depth retention mechanism). Poroplasts can be used as aerators, pressure compensators, breathing partitions, porous media, and for other purposes connected with permeability of materials.
| Name | FM-100 | FM -101 | FM-400 | FM-401 |
|
Trade-mark of porous plastic |
«ECOPLAST-F» |
«ECOPLAST-PE» |
«ECOPLEN-F» |
«ECOPLEN-PE» |
|
Polymer |
PTFE |
UHMPE |
PTFE |
UHMPE |
|
Geometry of the material |
Bulk |
Film |
||
|
Porosity,% |
55-65 |
40-50 |
50-60 |
40-50 |
|
Medium pore size range, μm |
5-20 |
5-50 |
0,5-2 |
2-10 |
|
The specific air permeability, |
100-1000 |
250-5000 |
3-20 |
100-1500 |
|
Breaking strength, MPa |
2-4 |
3-7 |
3-6 |
4-8 |
|
Breaking elongation,% |
40-90 |
20-50 | 50-120 |
30-60 |
New Russian Foam Plastics – permeable porous materials in the form of blocks and films
|
Blocks from polytetrafluoroethylene brand fluoroplast-4 of the
Technical brand FM-100 of trade mark ECOPLAST-F |
blocks of ultra high molecular weight polyethylene FM-101- … Technical Brand Trademark ECOPLAST-PE (TU 9471-011-10835289-2008) |
|
The material is sheet or cylindrical porous blanks from suspension polytetrafluoroethylene powder (PTFE, grade F-4, GOST 10007-80) without any additives or fillers. Sheet blanks can have dimensions up to 500x500 mm with thickness up to 20 mm, cylindrical blanks can have a diameter up to 120 mm, height up to 250 mm. The production technology of the material has been developed and improved at our enterprise for 17 years. It is based on the principles of powder technology with its basic principle of isostatic pressing. Thermal bonding of the porous structure occurs during sintering in an inert atmosphere at 380°C in special molds. The characteristics of the porous structure of the material are governed by the dispersion of PTFE powder and pressing pressure. |
The material is sheet or cylindrical porous blanks from powder of ultrahigh molecular weight polyethylene (UHMWPE) without any additives and fillers. Sheet blanks can have dimensions up to 500x500 mm with thickness up to 20 mm, cylindrical blanks can have a diameter up to 120 mm, height up to 250 mm. The production technology of the material has been developed and improved at our enterprise for 10 years. It is based on the principles of powder technology with its basic principle of isostatic pressing. Thermal bonding of the porous structure occurs during sintering in an inert atmosphere at 200°C in special molds. The characteristics of the porous structure of the material are governed by the dispersion of the UHMWPE powder and pressing pressure. |
|
polytetrafluoroethylene films Fluoroplast-4 brands FM-400 technical brand … Trademark ECOPLEN-F (TU 9471-005-10835289-2008) |
films of ultra high molecular weight polyethylene FM-401- … ECOPLEN-PE trademark (TU 9471-012-10835289-2008) |
|
The material is a hydrophobic porous film from Russian raw materials – suspension polytetrafluoroethylene powder (PTFE, grade F-4) without any additives and fillers. The material is made in the form of a continuous web 280 mm wide and 0.3 mm thick (films from 0.1 to 0.8 mm thick can be produced). The production technology of the film was developed and implemented in our company; we have no data on the existence of such a technology for the processing of PTFE either in Russia or abroad. This technology combines the principles of wet paper making and the principles of powder technology. Sintering with thermal bonding of the porous structure occurs at 380°C. The characteristics of the porous structure of the material are governed by the dispersion of PTFE powder. |
The material is a hydrophobic porous film from Russian raw materials of ultrahigh-molecular polyethylene powder (UHMWPE TU 2211-068-05796653-98) without any additives or fillers. The material is made in the form of a continuous web 260 mm wide and 1 mm thick (films with a thickness from 0.3 to 2 mm can be produced). Production technology developed and implemented in our company. This technology combines the principles of dry paper production and the principles of powder technology. Sintering with thermal bonding of the porous structure occurs at 180°C. The characteristics of the porous structure of the material are governed by the dispersion of the UHMWPE powder. On the one hand, the film has an almost perfectly smooth surface, on the opposite side, the film may have a profiled surface. |
Contact
Write us: porous.plast@gmail.com
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